Getting to Lean, LLC | Robert B. Camp, Lean Transformation Coach | 704.798.6980 | robert@gettingtolean.com
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Archive for the 'lean tools' Category

Toyota Principle #4 – Level out the workload

Posted on January 25th, 2016 · Posted in Leadership, Lean, lean tools

Toyota Principle #4 – Level out the workload (Heijunka); Work like the tortoise, not the hare.     Consider the following process: To meet customer demand, you calculate that you need to.. read more

Fun With 5S – The Garage Game

Posted on August 31st, 2015 · Posted in 5S, Distance vs. Frequency Chart, lean tools, Waste elimination

 When I’m introducing 5S to a new audience, I like to get them comfortable with the concept.  I ask how many have a garage.  Usually about 2/3 of the audience.. read more

Distance vs. Frequency Chart

Posted on August 29th, 2015 · Posted in Distance vs. Flow Chart, Flow, Lean, lean tools

In a 5S Kaizen event, we eliminate as much from the work area as we can.  What remains, we locate as close to the Point of Use (POU) as possible… read more

Dealing with “Monuments”

Posted on August 22nd, 2015 · Posted in Flow, Lean, lean tools, Monuments, Poka-Yoke, Pull, Value Streams

“What’s a monument?” you ask.   Most organizations have large pieces of equipment that weigh tons, are often half submerged or above the roof, sometimes contain liquids (like plating chemicals),.. read more

VSM Part #6B – Importance to Decision-Making (“If this, then that”)

Posted on August 8th, 2015 · Posted in Leadership, Lean, lean tools, Value Stream Map

The VSM tells leaders* what is obstructing flow within the value stream.  Trust me, there’s always something, but suppose this is the first time they’re reviewing the VSM.  What are.. read more

VSM Part #6A – Importance to Decision-Making (Who, What & How Often?)

Posted on August 5th, 2015 · Posted in Flow, Leadership, lean tools, Pull, Value Stream Map

To this point, we’ve examined the mechanics of the Value Stream Map (VSM).  We’ve looked at the the flow of the process, at the data boxes, at the flow of.. read more

Value Stream Map – Part 5: Value Add vs. Non-Value Add

Posted on August 3rd, 2015 · Posted in Leadership, Lean, lean tools, Value Stream Map

One of the critical features of a Value Stream Map (VSM) is the sawtooth chart at the bottom of the map.  Many overlook this chart, as it seems superfluous when.. read more

Value Stream Map – Part 4: Material Flow

Posted on July 22nd, 2015 · Posted in Lean, Lean Thoughts, lean tools, Value Stream Map

Remember, a Value Stream Map should be communicating to you and  to your organization.  So far we’ve examined how the flow chart and data boxes communicate.  Now we’re going to.. read more

Value Stream Map – Part 3: Information Flow

Posted on July 17th, 2015 · Posted in Flow, Lean, lean tools, Value Stream Map

Perhaps one of the least well understood or appreciated parts of the Value Stream Map is the information flow at the top.  That said, it’s an important part of the.. read more

Value Stream Map – Part 2: The Data Box

Posted on July 13th, 2015 · Posted in Flow, Lean, Lean Thoughts, lean tools, Value Stream Map

In the picture at the top of the page, you can see both flow chart (discussed in my last post) and the data boxes below them.  I’ve included the flow chart.. read more